Karol Vanko, MESNAC Vice President, MERTC General Director
1. Please identify one significant
development in the tire industry in the last 2-3 years, and explain its
importance.
Actually, development of tyres depends on
several major factors – requirement of car industry, tyre technology own
research base, strict EU technical requirements ( 117.2 ) and Industry 4:0 age.
If we see
car industry requirement, number of tyre sizes and models has increased rapidly
last years ( SUV popularity, electro cars acceleration, new a and more sizes,
.. ).
At the same
time, tyre producers develop more and more complicated tyre construction (
tread consist of 7 compounds, .. ) and compounds ( silica, liquid mixing,
.. ).
And beside
of two mentioned factors, tyre producers have to modify production principles
based on Industry 4.0 trends.
If we
consider all mentioned factors, we see, that tyre producers have never met
similar requirements and tasks during whole tyre industry history. It happened
just during last 2 – 4 years.
The most
important is, that tyre producers are still able to fulfil all mentioned
requirement and tyre industry is not weak factor of total world automotive
industry development ( comparing to battery industry, for example ).
2. What do you see as main obstacles to the
development of the tire manufacturing industry in the coming years?
All
factors, which I mentioned in first answer, will be developed during next years
for sure.
Question
is, if we are able to fulfil all requirements in future and where is the border
of actual tyre industry technology…
Because
tyre technology is based on the same principles more than 100 years (
rubber – curing ).
I
personally do not expect, that tyre industry principles will be changed during
coming years. Maybe later.
Yes, we
will develop new compounds ( liquid mixing based on chemical procedure, ..
), new sizes, new constructions.
But the
tyre will be still black and rubber smelling during coming years for sure.
3.
Which technologies will play the biggest role in shaping the ‘tire
factory of the future’, and why?
My previous
answers were very general.
Now, I will
speak about particular part of tyre industry, which is core business of our company
( Mesnac European Centre ) – tyre building machines.
Tyre
building machine of future – comparing actual TBM construction – will “see” its
building process and will be able to self-adjust its parameters according to
results of self-inspection.
This not
science fiction, this is near future, which we are developing in MERTC.
Today, we
are able to measure ( through hundreds measuring points ) run-out of tooling
before building, centring of components on drums and quality of all
components splicing.
When green
tyre is finished, we are able to measure its run-out and we can compare it with
final uniformity test. We can do it today.
Tomorrow (
till the end of the year ), our TBM will react to measuring results by
self-adjustment without operator presence.
How our
customers ( tyre producers ) will be happy, if our new, full automatic TBM
P-PRO2 self-control test of green tyre run-out matches 98% of final cured tyre
uniformity test?
This is TBM
technology of “tire factory of the future” …
4.
What major changes do you expect to see in tire manufacture and supply
over the next few years?
Automatic
process, fully under control of intelligent inspection systems, able to make
self-adjustment according to inspection result.
Possibility
of very quick machines parameters changing to be able to produce many different
tyre sizes / types during one day or shift.
New
compounds based on new mixing principles ( not mechanical mixing, but chemical
mixing ), offering higher tyre millage and better tyre parameters ( adhesion,
.. ) at the same time.
RFID chip
as standard for each tyre.
And more …